DuPont Corporation Toxic Chemical Releases

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Accident Description
On January 23, there was a release of highly toxic phosgene, exposing a veteran operator at the DuPont facility in Belle, West Virginia and resulting in his death one day later. DuPont officials told the CSB that a braided steel hose connected to a one-ton capacity phosgene tank suddenly ruptured, releasing phosgene into the air. An operator who was exposed to the chemical was transported to the hospital, where he died the following day. The phosgene release followed two other accidents at the same plant in the same week, including an ongoing release of chloromethane from the plant’s F3455 unit, which went undetected for several days, and a release from a spent sulfuric acid unit. The plant announced over the weekend that it would be shutting down a number of process units immediately for safety checks. The CSB is also investiating a November 2010 accident at the Dupont facility outside Buffalo, NY, that fatally injured one worker.

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Investigation Status
The CSB’s final report was approved on September 20, 2011.         

Macondo Blowout and Explosion

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Accident Description
On April 20, 2010, a sudden explosion and fire occurred on the oil rig. The accident resulted in the deaths of 11 workers and caused a massive, ongoing oil spill into the Gulf of Mexico. The rig was located approximately 50 miles southeast of Venice, Louisiana, and had a 126-member crew onboard.

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Investigation Status
The CSB’s investigation was unanimously approved by the board.         

Texas Tech University Chemistry Lab Explosion

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Accident Description
An explosion severely injured a graduate student at Texas Tech University in Lubbock, Texas, in the chemistry department during the handling of a high-energy metal compound, which suddenly detonated. Texas Tech had entered into an agreement with Northeastern University, which holds a contract from the U.S. Department of Homeland Security to study the high-energy materials.

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Investigation Status
The CSB’s investigation was released via webinar on October 19, 2011.

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American Chemical Society (ACS)
Occupational Safety and Health Administration (OSHA)
Texas Tech University